EQUIPMENT:
CODE |
DESCRIPTION |
H210: |
20L WOODEN CHEESE PRESS |
H027: |
KADOVA MOULD 1KG |
H108: |
FLOATING DAIRY THERMOMETER |
H10B: |
FLOATING THERMOMETER COVER |
H168: |
CHEESECLOTH 1 METER |
H050: |
DRAINING GAUZE SQUARES |
H202C: |
COWSHEAD LABEL |
H202C: |
15X PH MEASURING STICKS 3.8-5.5 |
INGREDIENTS:
CODE |
DESCRIPTION |
HC50CHN22: |
CHN 22 DVS STARTER CULTURE |
H063: |
LIQUID ANIMAL RENNET |
H214A: |
CALCIUM CHLORIDE (INCLLUDES INSTRUCTION) |
HU112: |
CHILLI PEPPER |
H075: |
CHEESE COATING WITH ANTIFUNGAL |
CLEANING AGENTS:
CODE |
DESCRIPTION |
HD001: |
ORANGE GEL |
HD013: |
IODINE ANTIBACTERIAL |
METHOD:
Addition of culture and rennet
Makes 1kg cheese
- Milk: 9 liters whole milk with approx. 3.5% cream. Use milk not more than an hour after milking. If you need to store. The milk, make sure you cool the milk as quickly as possible to 4°C. And then re-heat to 32°C. Make sure the milk is at 32°C.
- Culture: Add 1/3 small tsp DVS CHN22 culture to the milk and let it. Stand (pre-ripen) for 1hr at 32°C.
- Rennet: Add 36 drops (4 drops per liter) or 2.25ml liquid rennet, H063 or H066, to a little cool water and add this to the milk. Add annatto now if you wish to colour the cheese. Annatto (ANS) 0.5ml per 100 liters. STIR WELL!!!!! Let the milk stand, covered, until set like jelly – 45min to 1 hour, the milk should not cool to less than 29°C.
- Cutting the curd: Using a knife, cut the curd gently into little cubes the size of a small dice. Cut down and then across and then at an angle. Cut for approx. 3-5 minutes curds settle for ten minutes
- Drawing off the whey: Draw off about 1 to 2 liter of whey. Slowly add 1 to 2 liter water at 60°C while stirring the curds gently until the temperature reaches 34°C. Stir for 10 minutes from the time you add the water. Let the curds rest for ten minutes. Draw off about 2 liter of whey. Slowly add about 2 liter water at 60°C while stirring the curds gently until the temperature reaches 36°C but not higher than 37°C. Stir for 10 minutes from the time you add the water. Let the curd stand covered for 30 minutes at 36°C.
- Adding chilli and filling the moulds: The curd should have a dull yellowish colour now. Drain off all the whey. Add 7 grams/ 10 liters chilli to the curds and mix well. Fill the H027 mould with the curds, put the lid on and let stand upside down for a few minutes. All the curds might not fit into the mould the first time – repeat this process. Remove the cheese from the mould and wrap it in the cheesecloth and place it back in the mould.
- Pressing the cheese: Press the cheese in the H210 Cheesepress at 1.5kg for 2 hours and then at 3kg for 2 hours. Hang the weights from the groove in the arm of the press. The cheese must be turned and replaced in the mould at least 3 times during the pressing.
- Salting the cheese: Take the cheesecloth off the cheese and place it back in the mould upside down and let it stand overnight in a cool place. Remove the cheese from the mould and place it in a 20% brine solution (see brine method) for 12 hours. Brine the cheese in the fridge or at 10-15°C
- Maturing: Place the cheese on the H050 draining gauze, in a cool place, 10-12°C, and turn it every day for the first 2 weeks. (The fridge will do if there is no other alternative). If some mould develops, remove it with salt, vinegar or orange gel. Then turn the cheese once a week. Store for a total of 6 weeks before eating, if the cheese becomes too dry, apply some H075 cheese coat 2-3 days after brining. Apply to one side of the cheese with a sponge or cloth. When dry apply cheese coat to the other side. A H003 label can be placed under the cheese coat. The label can be marked with the date made.
- Cleaning: Clean all equipment well after use. Rinse in cold water, wash in hot water with a good detergent such as orange gel and the rinse in a weak solution of sodium hypochlorite – 25ml Jik/5 liters of water. Airdry, before use rinse well in clean water and towel dry with a paper towel. Be careful to avoid any sodium hypochlorite solution residue on the equipment. All equipment, ingredients and detergents are available from Finest Kind